BMW K bikes (Bricks)


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1Back to top Go down   TDC TOOL??????? Empty TDC TOOL??????? Fri 23 Mar 2012, 14:21

Puccini

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I am thinking about buying a 12MM TDC tool.

They screw into the #1 spark plug hole and have a rod that screws in and out to touch the top of the piston.



Whats the proper way to use the tool?



Gerry

    

2Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Fri 23 Mar 2012, 14:35

Crazy Frog

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Puccini wrote:I am thinking about buying a 12MM TDC tool.

They screw into the #1 spark plug hole and have a rod that screws in and out to touch the top of the piston.

Whats the proper way to use the tool?

Gerry

Long time ago I had one made with an old spark plug and a mechanical indicator.
If the purpose of this is to set the ignition,you are better to do a dynamic setting using a timing light.

CF

TDC TOOL??????? 31283_TTSTouchToolMechanical_lrg


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TDC TOOL??????? Frog15TDC TOOL??????? Logo2101986 k75, 1985 K100rt, 1985 K100rt/EML GT2 sidecar, 1999 K1200lt/Hannigan Astro Sport sidecar.
    

3Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Fri 23 Mar 2012, 14:46

Puccini

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Thats a TDC Gauge. The tool I'm getting is a TDC Tool. It only has a screw in threaded stud that the piston butts up against to stop it.

I just don't know how I'm supposed to set it up.



Gerry

    

4Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Fri 23 Mar 2012, 15:03

Crazy Frog

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Puccini wrote:Thats a TDC Gauge. The tool I'm getting is a TDC Tool. It only has a screw in threaded stud that the piston butts up against to stop it.

I just don't know how I'm supposed to set it up.
Gerry

Take an old spark plug, drill it and install a rod that you can lock in the plug. This is the same principle as the indicator but you will be able to lock the piston.


__________________________________________________
TDC TOOL??????? Frog15TDC TOOL??????? Logo2101986 k75, 1985 K100rt, 1985 K100rt/EML GT2 sidecar, 1999 K1200lt/Hannigan Astro Sport sidecar.
    

5Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Sun 25 Mar 2012, 14:37

sidecar paul

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Hi Puccini,
That's more commonly called a piston stop and you need a degree plate fixed to the crankshaft to determine TDC. Once installed, rotate the engine until the piston contacts the stop and note the reading on the degree plate. Now rotate the engine backwards, again until the piston reaches the stop and note that reading. Half the distance between the two readings will be TDC.
Cheers,
Paul.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

6Back to top Go down   TDC TOOL??????? Empty Piston Stop. Sun 25 Mar 2012, 16:08

Puccini

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Can that be used on the K100?

I've never tried to time a K100.

Is there access to the flywheel or someplace to mark?



Gerry

    

7Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Sun 25 Mar 2012, 16:20

Rick G

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Puccini wrote:Can that be used on the K100?

I've never tried to time a K100.

Is there access to the flywheel or someplace to mark?



Gerry
The only place to attach a degree wheel is at the front where the hall sensors are. You would need to have a special spacer made to adapt it. I have only ever used a dial gauge so I cant help any futher on a spacer for the front.


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

8Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Mon 26 Mar 2012, 06:02

Inge K.

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sidecar paul wrote:Once installed, rotate the engine until the piston contacts the stop and note the reading on the degree plate. Now rotate the engine backwards, again until the piston reaches the stop and note that reading. Half the distance between the two readings will be TDC.
Cheers,
Paul.
Could be that I completely misunderstand something here...
But this must then be carried out at cylinder #2, to find TDC at cylinder #1.
If all carried out at #1 you find BDC.

Inge K.


__________________________________________________
Inge K.
K100RS -86. (first owner), K1100LTSE -94.
    

9Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Mon 26 Mar 2012, 07:06

Rick G

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Inge K. wrote:
sidecar paul wrote:Once installed, rotate the engine until the piston contacts the stop and note the reading on the degree plate. Now rotate the engine backwards, again until the piston reaches the stop and note that reading. Half the distance between the two readings will be TDC.
Cheers,
Paul.
Could be that I completely misunderstand something here...
But this must then be carried out at cylinder #2, to find TDC at cylinder #1.
If all carried out at #1 you find BDC.

Inge K.
Once you have set the degree wheel you take the stop out. and there is TDC


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

10Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Mon 26 Mar 2012, 07:35

Inge K.

Inge K.
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Yes, of course...I`m kind of slow today....did think 180 degree wrong.
So I misunderstood it completely.......

Inge K.


__________________________________________________
Inge K.
K100RS -86. (first owner), K1100LTSE -94.
    

11Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Wed 28 Mar 2012, 03:53

ReneZ

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I'm with you on this one Inge.


__________________________________________________
Greetings from Florida Australia! Having a 'new' K     Surprised-o: 

Rene


BMW K100 - 1985 (0030029) Scotland TDC TOOL??????? Rain
BMW K1200GT - 2003 (ZK01223) Florida
BMW K1200GT - 2004 (ZK27240) Australia
    

12Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Wed 28 Mar 2012, 04:15

Rick G

Rick G
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Using a piston stop is a good thing when putting an engine together.
I used one when assembling my fuel engine on the drag bike. I would put the stop in and turn the engine to the stop and that was a known 10 deg BTDC then I could drop the magneto into its place and move it to the correct place just by using the degree arc on the magneto body then tighten a bolt and all was ready to go.
It helps when you need to change an engine between races.


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

13Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Wed 28 Mar 2012, 08:45

sidecar paul

sidecar paul
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Yes Rick (Oh how I miss K freak), the one I made for the Vincent has a vent so that it doesn't come up against compression and it stops the piston at 34 degrees BTDC which is the ignition timing point. It makes life so much easier.

This morning the sun was shining so I wheeled my spare engine outside and made an adaptor to fit a degree plate to a K........just in case anyone would wish to do so, here are the details.

TDC TOOL??????? Ssl10815

13mm bar, 110mm long, turned down to 10mm x 50mm long and threaded M10 x 1mm pitch, (note that this is a fine thread) for about 20mm. Tap the end M6 to attach the disc. Cross drill a hole to use a tommy bar for tightening.

TDC TOOL??????? Ssl10816

TDC TOOL??????? Ssl10817

I can't imagine that I will ever use it, but somebody somewhere might find the idea useful.
Paul.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

14Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Wed 28 Mar 2012, 17:03

Rick G

Rick G
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I have often thought of making a hole in the bellhousing and marking the clutch carrier in a few places for TDC, BDC and firing points.
I really dont know why it was not done by the factory, I suppose because then the owners could do more themselves and not pay the dealer to seriously neglect the bike.


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

15Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Thu 29 Mar 2012, 03:01

Crazy Frog

Crazy Frog
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Rick G wrote:I suppose because then the owners could do more themselves and not pay the dealer to seriously neglect the bike.

TDC TOOL??????? 212902


__________________________________________________
TDC TOOL??????? Frog15TDC TOOL??????? Logo2101986 k75, 1985 K100rt, 1985 K100rt/EML GT2 sidecar, 1999 K1200lt/Hannigan Astro Sport sidecar.
    

16Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Thu 29 Mar 2012, 03:26

charlie99

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a great tool paul....

not only good for electronic/mechanical timing ..but also good for mapping cam lobes, piston tdc and btc ...etc

i have heard (read ) that there is suposed to be different cam timings on early models (pre 85-86) worded as more agressive ......it would be interesting to see if cam duration , lift .and rotational timing across the different models and years made much difference to the performance of the bike ....of corse an understanding of what kind of rev range we use the most (after all we all have different riding abilities and preferences of comfortable revs )

cheers!...... a great tool


__________________________________________________
cheezy grin whilst riding, kinda bloke ....oh the joy !!!! ...... ( brick aviator )

'86 K100 RT..#0090401 ..."Gerty" ( Gertrude Von Clickandshift ) --------O%O
'86 k100 rs.. #######..  "Fred " (f(rame) red ) ( Fredrick leichtundschnell ) - -
bits and pieces from many kind friends across the k100 world ...with many thanks ..
1987 k100rs ########   "Red"  - (red sports rs TWB style )
1989 K100rt #009637   "Black Betty"  (naked rt ala Nigel , now sporting an rs main fairing )
    

17Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Thu 29 Mar 2012, 15:21

sidecar paul

sidecar paul
Life time member
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Thinking a bit further down this line, if one had a 12mm tapped bar (1.25 pitch - spark plug thread) with a degree plate fixed on the end, one could use it as a piston stop to find TDC: back off the bar and move the piston to TDC: gently screw the bar back until it just touches the piston: back off the piston, then turn the bar clockwise 69.1 degrees and that will be the static timing point.

The timing point is 0.24mm BTDC, one turn of the screw moves 1.25mm, so we need to move the bar 0.24 divided by 1.25, ie 0.192: converting to degrees we multiply 360 by 0.192 and get 69.12. QED

Well, it could be an option if you don't have a dial gauge.....Or should I get out more?
Paul.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

18Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Thu 29 Mar 2012, 16:53

Rick G

Rick G
admin
admin
When you start making a minature dial gauge to fit the minature brick (that I have no doubt you have already considered making) we will know it's time to call the rubber truck.


__________________________________________________
"Man sacrifices his health in order to make money.
Then he sacrifices money to recuperate his health.
And then he is so anxious about the future that he does not enjoy the present; the result being that he does not live in the present or the future; he lives as if he is never going to die, and then dies having never really lived."   Dalai Lama


Bikes 1999 K1100 LT with a Big Block 1200
    

19Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Fri 30 Mar 2012, 22:22

ReneZ

ReneZ
Life time member
Life time member
Couldn't you simply make that same bar dilled through and put a longer pin through marked for the various, like TDC and the ignition point? Keep it 'loaded' with your finger on it and see how it moves. Flat end on it so in can't fall through........

It is weekend, let's see Very Happy


__________________________________________________
Greetings from Florida Australia! Having a 'new' K     Surprised-o: 

Rene


BMW K100 - 1985 (0030029) Scotland TDC TOOL??????? Rain
BMW K1200GT - 2003 (ZK01223) Florida
BMW K1200GT - 2004 (ZK27240) Australia
    

20Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Sat 31 Mar 2012, 11:54

sidecar paul

sidecar paul
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You don't get weekends when you're retired Rene, Sad

Now if BMW quoted the timing point as degrees of crankshaft rotation, the crankshaft timing disc alone would suffice.
Paul.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

21Back to top Go down   TDC TOOL??????? Empty Re: TDC TOOL??????? Sat 31 Mar 2012, 22:39

K75cster

K75cster
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ReneZ has a great Idea just like the old pencil air gauges measure the pin set the crank seat the plug pin unit and start the timing set up. Thats on the money.


__________________________________________________
Keith - 1987 K75c with r100rt replica fairing and half of a 1984 K100rt 1992 K1100LT a blue one

The Clever are adept at extricating themselves from situations that the wise would have avoided from the outset - QUOTE from david Hillel in Out of the Earth.
    

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