1 Clutch cable rubber boot replacment Fri Sep 20, 2019 3:51 am
audibob
Life time member
I recently changed my clutch cable for a Venhill unit from Motorworks.
The bellows supplied seemed too small so I ordered the Motorworks rubber bellows, item code CAA25866, and
then had to find a way to get the boot over the cable barrel.
Using a small length of 13mm copper pipe clamped in my vice, I used a small set of external circlip pliers
to open the end of the bellows, and slide it onto the pipe.
This takes patience, but it will go on the pipe.
It will stretch to the point where you think it will split, especially at the smaller opening , but it didnt.
I lubed the rest of the pipe to move the bellows to the end , slid the pipe with the bellows over the cable
and barrel, ensuring the barrel is at the bottom of the cable and then pushed the bellows off the pipe.
Took me longer to fit the bellows than it did to swap the cable itself.
Hope this helps someone
Bob
The bellows supplied seemed too small so I ordered the Motorworks rubber bellows, item code CAA25866, and
then had to find a way to get the boot over the cable barrel.
Using a small length of 13mm copper pipe clamped in my vice, I used a small set of external circlip pliers
to open the end of the bellows, and slide it onto the pipe.
This takes patience, but it will go on the pipe.
It will stretch to the point where you think it will split, especially at the smaller opening , but it didnt.
I lubed the rest of the pipe to move the bellows to the end , slid the pipe with the bellows over the cable
and barrel, ensuring the barrel is at the bottom of the cable and then pushed the bellows off the pipe.
Took me longer to fit the bellows than it did to swap the cable itself.
Hope this helps someone
Bob
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Yamaha 90
Honda CD 175
Honda CB 360
Triumph T 140V Bonneville
Triumph T150 Trident
Honda CB750 F1
Cz 175
Yamaha XS 750
R 100/7
R 80
K100 LT
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