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K100-forum.com » Technical, repair and troubleshooting » Engine and transmission » Gear lever: am I screwed?

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1Back to top Go down   Gear lever: am I screwed? Empty Gear lever: am I screwed? Mon Jul 23, 2012 3:33 pm

ali2908

ali2908
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I was just giving the bike a check before booking its first MOT in 12 years and could not select any gears, found the gear lever splines damaged, see the pics below. If I get another lever do you think I would get away without replacing the shaft as well?

Gear lever: am I screwed? 20120711

Gear lever: am I screwed? 20120712

Gear lever: am I screwed? 20120713

Your valued opinions always welcome

Ali

1985 K100 RS



Last edited by Guest in the House on Thu Jul 26, 2012 1:06 am; edited 3 times in total (Reason for editing : signature edit)

    

2Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 4:43 pm

nino

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ali2908 wrote:I was just giving the bike a check before booking it's first MOT in 12 years and could not select any gears, found the gear lever splines damaged see the pics below. If I get another lever do you think I would get away without replacing the shaft as well?

Gear lever: am I screwed? 20120711

Gear lever: am I screwed? 20120712

Gear lever: am I screwed? 20120713

Your valued opinions always welcome

Ali

1985 K100 RS

No teeth on lever? What kind of lever is it?

    

3Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 4:47 pm

ali2908

ali2908
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I presume it's original k100 RS there are faint traces of splines which don't show on the picture.

Ali


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

4Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 4:52 pm

nino

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I dont believe its original. Every K lever has a teeth inside. I think you need proper lever. Even you shaft teeth are damaged it would work with proper lever (if you clean it) Ali, if you dont have any source of used parts at home try Motorworks.

Regards

    

5Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 4:57 pm

ali2908

ali2908
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Do you think there is enough of the splines left for a new lever to get a proper grip


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

6Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 5:02 pm

nino

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Its worth to try. Clean it first and try to reshape teeth and chanells with some tool. When mount new lever align it (line on shaft, cut on lever), put 6 mm bolt and tight. I think could be quick and cheap solution.

Regards

    

7Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 5:07 pm

nino

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nino wrote:Its worth to try. Clean it first and try to reshape teeth and chanells with some tool. When mount new lever align it (line on shaft, cut on lever), put 6 mm bolt and tight. I think could be quick and cheap solution.

Regards
.

You need new lever anyhow, so try cheaper solution.

    

8Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 6:41 pm

sidecar paul

sidecar paul
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No, Ali that's not an original lever, it looks like an obscure steel lever that someone has bored out to go over the serations and clamped up without any positive location. The original is made of alloy and should look like this:-

Gear lever: am I screwed? Sam_0016

I would try a new/used lever but the serations will need to be cleaned up with a triangular needle file (or a diamond file if they are hardened).

Good luck,
Paul.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

9Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Mon Jul 23, 2012 6:48 pm

ali2908

ali2908
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The lever has been welded where the spline part meets the lever so I think you are correct. I have manged to get another lever this evening so will try re-cutting the splines while waiting for it to arrive.


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

10Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Tue Jul 24, 2012 12:04 am

Rjtrucker

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I had a shift lever strip out on an old honda I had. I drilled a small hole in between shaft and shifter. Likes keyway. I used a roller pin in the hole and it lasted years .


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Ron S
NJ USA
74 R90/6 cafe project
93 K11LT
85 K100RS
85 K100RS turbo project.
And a load of K100 projects and parts.
    

11Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Wed Jul 25, 2012 4:17 pm

ali2908

ali2908
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Thanks to everyone, the new lever is on and working fine, just had to file a few new grooves.


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

12Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Wed Jul 25, 2012 4:32 pm

ReneZ

ReneZ
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Make sure you fit it with some locktite.


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Greetings from Florida Australia! Having a 'new' K     Surprised-o: 

Rene


BMW K100 - 1985 (0030029) Scotland Gear lever: am I screwed? Rain
BMW K1200GT - 2003 (ZK01223) Florida
BMW K1200GT - 2004 (ZK27240) Australia
    

13Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Wed Jul 25, 2012 4:52 pm

sidecar paul

sidecar paul
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Good result Ali.


__________________________________________________
'84 K100RS (0014643) (owned since '85), 86 K100RS (0018891) with Martello sidecar (built as an outfit in '88),
'51 Vincent (since '67),'72 Montesa Cota (from new), '87 Honda RS125R NF4 (bought 2015) 
....No CARS never ever!
    

14Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Wed Jul 25, 2012 6:31 pm

ali2908

ali2908
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Will book the MOT tomorrow.


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

15Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Wed Jul 25, 2012 8:21 pm

88

88
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Gear lever: am I screwed? Hannib10

In the words of Hannibal...."I love it when a plan comes together!!!"

good work Ali.

88KE



Last edited by 88KE on Wed Jul 25, 2012 8:22 pm; edited 1 time in total (Reason for editing : typo)


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Gear lever: am I screwed? Ir-log1188....May contain nuts!Gear lever: am I screwed? Ir-log11

"The world is a book and those who do not travel read only one page." - St. Augustine from 1600 years ago & still true!

K1 - 1989 - AKA Titan (unique K1/K1100RS hybrid by Andreas Esterhammer)
K1100RS - 1995. AKA Rudolf Von Schmurf (in a million bits)
K100RS - 1991 AKA Ronnie. Cafe racer project bike
K75RTP - 1994
K75C - 1991 AKA Jim Beam. In boxes. 
K1100LT 1992 - AKA Big Red (gone)
K100LT - 1988 - AKA the Bullion brick. Should never have sold it.
    

16Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Thu Jul 26, 2012 1:05 am

Two Wheels Better

Two Wheels Better
Moderator
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It always feel best when the smooth shaft has no teeth marks evident, yet you've made it fit anyway, and you don't feel like you've been screwed.


__________________________________________________
"A long ride is the answer to a question you will soon forget!" ~ Anonymous
1977 R75/7-100, '93 K11/K12 Big Block, '93 K1100RS, '95 R100 Mystic, '96 K1100RS, 2 x '98 K1200RS, '06 K1200R & '09 K1300GT
    

17Back to top Go down   Gear lever: am I screwed? Empty Re: Gear lever: am I screwed? Thu Jul 26, 2012 4:33 pm

ali2908

ali2908
Silver member
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Test booked for Saturday morning, now I'm really worried!!!!


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Regards

Ali
1985 K100RS
2002 K1200 RS
    

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