Just subjected Heidi to her annual MoT (vehicle safety inspection) - not my usual garage for the MoT, as he decided to wrap his hand in after another lean winter.
Having ridden into the test station, I was kind of reliant on the bike passing so I could get home again. The tester did the usual poking and prodding, brakes, lights, everything OK....apart from the throttle not snapping back to closed. Allegedly this is a MoT failure. Disaster! I pointed out the throttle friction screw - the sole purpose of which is to stop the throttle snapping closed on release and asked how it could be legal to use if the snapping closed action was a MoT requirement. Doesn't make sense at all! I know in other countries, the friction screw is not legal for that very reason.
He had a quick look at the throttle mechanism and my heart sank when he started saying that he'd never seen an arrangement like that before. Not being able to free it up, he went on to tell me that I could leave the bike and he would look at it sometime in the next couple of weeks and probably change the throttle cable. I don't think he appreciated the effort needed to change the cable - partial fairing off, tank off....none of it difficult, but if you haven't worked on a K - it could prove an expensive exercise (he would probably take all the fairing off for starters).
I decided that I would come back with car & trailer to collect the bike and do the job myself. However, while I was still there, I thought that I might as well have a look to see if I could free the throttle up. I checked the usual suspects - the grip rubber was not tight against the non-rotating surface, so not the culprit; the bar end weight was not impeding movement at the other end either; the heated grip wires were not preventing free movement (although the heated grips have ceased to work and need attention anyway); I removed the throttle friction screw completely - but the throttle still would not snap back to closed. Running out of ideas I disconnected the twist grip from the throttle cable - and ah ha, a clue...there was still some light resistance to twisting. Bar end weight off, heated grip wiring brutally disconnected and I was able to slide the twist grip off the end of the handle bars. Beneath the grip, the bars were horrible and rusty. The paint from 25 years ago had worn away and been replaced by a rough surface layer of rust. It took a few minutes to scrape off the worst of the rust (note to self - need to put some wet & dry paper/emery paper in my tool kit), lube the surface lightly with WD40, pull a rag through the twist grip and then reassemble. Instant success - the throttle snapped back crisply, exactly as it is supposed to.
Tools re-stowed, I got the tester to check the throttle operation and MoT failure was turned into MoT pass...and good for another year of riding. I rode home happy
Moral of the story - sometimes it is the simplest things that are preventing proper operation. The stiffness of the throttle operation, due to the corrosion of the handle bar beneath the grip, was masked by my use of the throttle friction screw.
So, if you are experiencing this kind of problem, don't assume it is the cable that is at fault. I narrowly averted a potentially expensive (due to labour hours) repair - a repair that would have been totally unnecessary - and wouldn't have fixed the problem!
Now I'm home, I need to effect the full repair - clean up the bars and re-preserve properly. I was intending to replace the non-functional OEM grips with Oxford heated grips this summer anyway...looks like this is the boot up the back side I needed to just get on with it!