92KK 84WW Olaf
Life time member
Number of posts : 7955
Bikerboy
Some sationery stores, and Eleclerc/SuperU for example sell kits for framing your own posters and most of them use sheet polycarbonate. An A3 size might do. Car headlights are usually curved which allows manufacturers to use thinner sheet as the curve gives strength and rigidity. The K headlamp unit is quite flat so you might need some extra thickness. I have seen it bent with a little heat but you must be careful, too much and it goes milky. I have not taken a K headlamp apart but they do seem to use the same stainless steel clips used on Citroen/Peugeot headlight units to keep the glass lens in place. You might need a little extra thickness at the edges as the glass lens may have little ridges or a raised edge to hold the clips in place. The biggest issue I see with polycarbonate is how they go cloudy and get scratched so maintenance is important.
HoverK100 has made a very important suggestion, but you wont get that in Eleclerc or SuperU.
Its not a big deal to post some over to you if we find it.
92KK
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1992 K100LT 0193214 Bertha Blue 101,000 miles
1984 K100RT 0022575 Brutus Baja Red 578 bought 36,000 now 89,150 miles
1997 K1100LT 0188024 Wotan Mystic Red 689 58,645 now 106,950 miles Deceased.
1983 K100RS 0011157 Fricka 606 Alaska Blue 29,495 miles Damn K Pox Its a Bat outta Hell Now 58,200 miles.
1996 K1100LT 0233004 Lohengrin Mystic Red 38,000 miles currently 51,800 miles.
1983 K100RS 0004449 Odette R100 colours 58,000 miles. Sprint fairing now 63,390 miles
Past:
1968 Yamaha 80 YG1
1971 Yamaha 125 YAS-1
1968 Honda 125 SS
1970 Honda CD 175
1973 Honda CB500-4
Honda CX 500