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K100-forum.com » Technical, repair and troubleshooting » Engine and transmission » Clutch assembly question

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1Back to top Go down   Clutch assembly question Empty Clutch assembly question Tue Feb 04, 2020 1:48 am

freed

freed
active member
active member
I did take off my gearbox to renew clutch gaskets. I noticed that center of clutch, there some small part. In haynes manual it seems to be same level with the outer part but mine is bushed in about 10mm. Should this be fixed or what to do?
Photo for better explanation:

 Clutch assembly question Kytkin10

    

2Back to top Go down   Clutch assembly question Empty clutch assembly question Tue Feb 04, 2020 1:41 pm

audibob

audibob
Life time member
Life time member
Hi Freed,

the clutch operating rod acts directly onto the brass bush in the output shaft.

Use https://www.realoem.com/ to view the aspects of the bike , I find it very useful

Good luck

Bob


__________________________________________________
Yamaha 90
Honda CD 175
Honda CB 360 
Triumph T 140V Bonneville
Triumph T150 Trident
Honda CB750 F1
Cz 175
Yamaha XS 750
R 100/7
R 80
K100 LT
K100 LT current bike
    

3Back to top Go down   Clutch assembly question Empty Re: Clutch assembly question Tue Feb 04, 2020 1:55 pm

duck

duck
Life time member
Life time member
audibob wrote:the clutch operating rod acts directly onto the brass bush in the output shaft.

The clutch pushrod pushes on the center of the clutch diaphragm spring.


__________________________________________________
Current stable:
86 Custom K100 (standard fairing, K75 Belly pan, Ceramic chromed engine covers, paralever)
K75 Frankenbrick (Paralever, K11 front end, hybrid ABS, K1100RS fairing, radial tires)
86 K75C Turbo w/ paralever
94 K1100RS
93 K1100LT
91 K1
93 K75S (K11 front end)
91 K75S (K1 front end)
14 Yamaha WR250R
98 Taxi Cab K1200RS
14 K1600GT
http://www.ClassicKBikes.com
    

4Back to top Go down   Clutch assembly question Empty Re: Clutch assembly question Tue Feb 04, 2020 2:55 pm

Laitch

Laitch
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Life time member
freed wrote: I noticed that center of clutch, there some small part. In haynes manual it seems to be same level with the outer part . . .

Use actual specifications to determine machine clearances rather than murky halftone photos shot at oblique angles. Smile


__________________________________________________
1995 K75 90,000 miles
    

5Back to top Go down   Clutch assembly question Empty clutch assembly question Tue Feb 04, 2020 5:12 pm

audibob

audibob
Life time member
Life time member
Of course , what I should have said is that the end of the clutch rod fits into the brass 


bush in the output shaft.


.......


__________________________________________________
Yamaha 90
Honda CD 175
Honda CB 360 
Triumph T 140V Bonneville
Triumph T150 Trident
Honda CB750 F1
Cz 175
Yamaha XS 750
R 100/7
R 80
K100 LT
K100 LT current bike
    

6Back to top Go down   Clutch assembly question Empty Clutch Wed Feb 05, 2020 3:35 pm

daveyson

daveyson
Life time member
Life time member
One option, if you don't have a suitable slide hammer, you could improvise one.


__________________________________________________
11/1985 BMW K100RT (late model)  Vin. 0090567
 ~120,000 km
    

7Back to top Go down   Clutch assembly question Empty Re: Clutch assembly question Thu Feb 06, 2020 3:55 am

freed

freed
active member
active member
I found these parts from local bearing shop: 6x12x12 bonze slide bearing, price was reasonable 1,25€.
Today I am trying to get old one out and sliding new one in. 
I am going to make threads to the old and with bolt get it out. Lets see what happens.

    

8Back to top Go down   Clutch assembly question Empty Re: Clutch assembly question Wed Feb 12, 2020 3:41 am

freed

freed
active member
active member
freed wrote:I found these parts from local bearing shop: 6x12x12 bonze slide bearing, price was reasonable 1,25€.
Today I am trying to get old one out and sliding new one in. 
I am going to make threads to the old and with bolt get it out. Lets see what happens.
 Worked well, made threads to the old bearing. With spacer and bolt, old one can be pulled away. New in by gently tapping it.

    

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